The CP 1000 is our top highend and largest pharma roller compactor with a throughput of up to 400kg / h. In not a few cases, the maximum throughput and quality of the granules of the plant depends on the granulating unit.
That’s why our top models are equipped with a large diameter granulator rotor of 250mm and with a screen wrap angle of 165°is that very efficient.
In order to guarantee a high quality of the finished product (dry granulate), the quality of the pressed strip is also decisive. A constant pressure of the rollers as well as a variable roller gap which is controlled precisely by a hydraulic system guarantees the constant density of the pressed strip.
All FAYTEC roller compactors feed the rollers with two efficient metering screw which are arranged horizontally and vertically. In order to avoid powder jamming when feeding the product, the metering screw of our roller compactor always have the same size and can therefore run at the same rotation speed. This feeding concept coupled with a sophisticated air deaeration guarantees a constant powder feed to the press rolls without air inclusions. With our patented high performance four feeding screw desing only provide by FAYTEC AG. This feature in the CP 1000 allow the machine to handle more low desinty pharma powder than normal roller compactor.
Continuous production Continuous production up to 400 kg/h
Efficient large granulation system The roller compactor is equipped with an large dimensioned granulating system with diameter of 250mm. The granulation with big rotor is significantly responsible for high quality granules.
Vertical and horizontal metering screw in double execution For a constant good powder filling of the press rolls, two horizontal and two vertical feed screws are used in parallel. A rotating lump breaker in the feed hopper guarantees best filling of the metering screws.
Easy disassembly The metering screw unit can be extended weightless for quick cleaning.
Press roller cooling The roller compactor CP 1000 can optionally be equipped with press roll cooling for temperature-sensitive products.
The transparent security door for monitoring the hole production process.
Remote service The system can be connected via the network connection J45 to the machine supplier.
HMI Software Excellent data processing with optional PAT system (Process Analysis Tool). Furthermore, the controller is available with the option Data processing according to CFR 21 / part 11 (Audit Trail).
Large space for discharge below the roller compactgor. Enough height to put a big 200 litres container below the machine.