PLC Controlled Roller Compactor | CP 250

The CP 250 is a fully PLC and sensor controlled laboratory roller compactor, which is ideally suited for the development of pharmaceutical products and midsize production.

The design of the machine is characterized by its extremely compact design. The stand area is just 80cm x 80cm which makes the use in the isolator very easy. Despite the small outside mass, the roller press is fully equipped and is one of the best on the market with its performance. Another strong feature is the ease of use, which could be achieved by reducing the components by 30%. Together with the option Wash in Place you get strong combination for the cleaning. In this way, toxic products can be processed and the protection of employees is guaranteed. The CP 250 can optionally be equipped with press roll cooling. For further details see below.

 

Small roller compactor with the possibility of midsize production.

Technical Specifications The laboratory roller compactor CP 250 can be used for laboratory use as well as for continuous production. The maximum production amount is up to 100kg/h.

Efficient large granulation system The CP 250 is equipped with a large granulator rotor diameter of 200 mm. The following standard square sieves are available: 0.8, 1.0, 1.25, 1.5, 2.0 mm, which can be exchanged quickly.

Vertical & horizontal metering screw for efficient powder feeding For a constant good powder filling of the roller compactor, a horizontal and vertical feed screws are installed. A rotating lump breaker in the feed hopper guarantees best filling of the metering screws.

Extremely compact design One of the unique features of the roll press CP 250 is the extremely compact design. In the development, the goal was not to exceed the floor area of 80cm x80cm to easily find space in an insulator.

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Easy disassembly Easy and very quick disassembly of the machine parts for cleaning. One of the main strengths of the CP 250 roller compactor is the massive reduction of components by 30% for easier handling.

Flexible HMI panel Depending on the installation site, the large 12-inch panel can be flexibly turned from right to left, guaranteeing comfortable operation.

Small hand funnel For test runs the smallest amount of product 10g can be processed via the small funnel.

Transparent process area The  hole process of compacting and granulating is visible through a large safety door.

Mobile roller compactor The compact roller compactor stands on four wheels and can be easily moved to other rooms and fits through a standard 80cm wide door.

Vacuum deaeration When processing products with very light density, the vacuum deaeration can help to in feed easier the product in to the compaction area.

Remote service The system can be connected via the network connection J45 to the machine supplier.

sensor controlled roller compactor

Large dimesions of the press rollers Generously dimensioned press rollers of diameter 200mm helping to feed the most difficult products to the rollers. The transparent security door for monitoring the hole production process.

Easy access to the technical area The machine housing is equipped with swing-open doors that are completely sealed with protection class IP65. The connection flange for the outlet is at a good height so that a generous container can fit below.

HMI software All small roller compactor having the same fuctionality like our big roller compactor CP 1000. Excellent data processing with optional PAT system (Process Analysis Tool). Furthermore, the controller is available with the option Data processing according to CFR 21 / part 11 (Audit Trail).

Space for container

Space for discharge below the roller compactgor. Enough height to put a container below the machine.

Wash in place

The option “Wash in Place” is a comfortable solution to shorten the cleaning time even more. As many newly developed products become more and more toxic, binding the water to the dust will protect the user.

Characteristics and benefits CP 250

Continuous production up to 80-100 kg/h (with Lactose)
– Minimal test run with 10 gram with small inlet funnel + connection (option)
– The pressing force is generated by a hydraulic system and is responsible for the
precisely controlled roller gap
– Easy dismounting part, for very fast cleaning
– Efficient press roller feeding with horizontal and vertical metering screws (gravity feeding)
– Connector for vacuum deaeration

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